Ethanol Attraction PDF Print E-mail
Paying attention to the new additive.

By Dick Debartolo

Are you having any "fun" yet with the new fuel dubbed E-10? It's called E-10 because of its 10-percent ethanol content. Actually the fuel blend is not new, but now its rollout to just about every place in the country is complete. I remember reading a little bit here and there about the new gasoline that contained ethanol, however, I didn't pay much attention to it. Well I'm paying attention now!

Ethanol is a corn-based additive that replaced MTBE, which some scientists believe is a carcinogen and has been associated with ground-water issues. According to a Yamaha bulletin I read, using ethanol in place of MTBE solves the ground-water issue. It seems ethanol has a very short life in the environment before it is broken down chemically by nature. But it creates new issues.

I didn't think any of this concerned me because my boats ran fine all summer long. But now that my 24 Pro-Line is up on land for the winter, I thought I'd go for a little spin in my 22 Farallon workboat. That little spin turned out to be very little indeed! After I idled out into the Hudson River, I inched the throttle forward and the workboat started to go on plane. Then it hesitated, stalled and refused to start again.

Fortunately I had Bob Kiloh, the Wizard of Wiring with me. He can get into tighter spaces easier than I can, and he quickly slid under one of the hatches to check the fuel filter. Inside the filter was lots of liquid, none of which seemed to be gas or at least a combustible liquid. It took us a long time using both a hand and an electric fuel pump to get all the nonburnable stuff into a container. Luckily, as we were working to get the Yamaha outboard engine running again, the tide was pushing us back toward the marina. We got close enough for Bob to jump off the boat and secure a line to the dock.

We finally did get the boat up and running, and we were able to make a little trip and return to my slip with no further problems. Once back at the dock, I started to reconstruct what I had put in my fuel tank. My last two fill-ups were at Englewood Marina in New Jersey. I thought I'd give the owner, Pete Monte, a call and ask if he had had any problems with his gas supply.

As soon as I described what happened Pete asked: "Did you drain stuff out of your fuel filter that looks a bit like weak orange juice?" Hmm, yes we did. He explained that the new E-10 fuel attracts greater amounts of water. And when the fuel in the tank sits for a long period of time it goes into "phase separation," so you end up with two separate solutions in the gas tank.

Once this happens, the engine won't run because the pickup sucks up the noncombustible liquid, which settles to the bottom of the tank. This was starting to make sense. I ran my Pro-Line all summer long problem-free, while my workboat sat idle. Actually I thought it was sitting idle, but it seems like it was really quite busy going into "phase separation."

Pete told me to get ahold of a product called Star*Tron from Star brite. I hadn't talked to Jeff Tieger at Star brite for quite some time, so I dropped him an e-mail explaining the gas-tank situation. He sent me a bunch of information on the problem and their new product.

The information is long and involved, and this column is short and unscientific, so here's the quickie version: Star*Tron is a fuel additive based on enzyme technology designed to prevent water-related fuel problems brought about by E-10. The enzyme package in the product disperses water derived from normal condensation into microscopic clusters, and allows the water to pass through the fuel system and engine harmlessly, preventing the build-up on the tank bottom that can contribute to poor performance, fuel gelling and corrosion.

Since this is winter and many boats are sitting idle, who knows what's going on inside your gas tank. You may have added stabilizers, but stabilizers do not prevent phase separation.

Speaking of gas tanks, I remembered a letter that appeared over a year ago in Powerboat (Teague on Tech, December 2005, Page 18). A boater worried that ethanol might be eating through his fiberglass gas tank. Turns out it can do that and eat some older hoses too. Bob Teague recommended replacing the fiberglass tanks. I quickly checked the specs on my boat and was happy to find they're marine-grade aluminum.

Now that I still go out on the Hudson in the dead of winter, I don't want to break down since getting help is pretty slim. Yamaha is recommending its new 10-Micron filter designed for use on boats with its outboards, so I installed one of them. Between Star*Tron, the Yamaha filter and the fact that we hopefully drained most of the gunk out of my fuel tank, I'm hoping for a trouble-free winter.

But in two months or so when it's time to put your boat back in the water, I wouldn't roam too far from help until you can determine if your fuel is exactly the way you left it. And while you're at the computer one night with a bit of free time just type "ethanol" and "marine fuel" in Google. I just did that and 772,000 results came up! Yep, it's a big problem. But many of those results are from boat and engine manufacturers with good advice. It's easier to do the research at your desk than while drifting in your boat with an engine that won't start. Trust me on this one.